Air Dryer

Why Choose Us

As a kind of main power widely used in various fields of industry, the air dryer is applied in textile, ceramics, machinery, manufacture, metallurgy, mining, food, electric, chemical and other industries. Jaguar air dryer is committed to providing energy-efficient, high-quality, outstanding-performance compressed air solutions for global customers. We specialize in producing Air Dryer with Electric Drain Valve, Air Dryer with Refrigerant Compressor, Air Dryer With Condenser, Refrigerant Dryer, Post Treatment Refrigeration Air Dryer, and other Air Dryer.

Technology Based Factory

We have 70000 square meters production base in Xiamen China, including 3 modern office building, 1 provincial technology centre, 1 national R&D experiment centre.

Professional Team

In presently, our company boasts a large team of 700 individuals, we have talent and expertise dedicated to delivering exceptional results.

Advanced Equipment

We have advanced equipment such as High Precision SBN Grinding Machine, Imported DMG MORI CNC Horizontal Machining Center, Imported German Zeiss CMM Measuring Center, Imported Italian Salvagnini Dynamic Laser Cutting Machine to produce and design our products.

Quality Assurance

We have won CE certification, ASME certification, ISO 9001 quality management system, ISO 14001 environmental management system, ISO 45001 occupational health and safety management system and GB/T 29409 Intellectual Property Management Certification.

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What is Air Dryer

The basic function of the air dryer is to remove moisture from the air by cooling it with a refrigerant. Thus, the water vapor is condensed, and the air can be compressed. An air dryer removes any water vapor that may have entered your compressed air system. To prevent moisture interfering in the industrial process and condensation occurring, water vapor must be removed from the compressed air. This minimises any operational problems in your compressed air due to excessive water in the system. If you want to know the specifications and prices of Air Dryer, please contact us!

Advantages of Air Dryer

01/

Prevents freezing
If vapor condenses into water, the water can freeze in the face of low temperatures. Freezing can lead to jams in moving components. It can also accumulate on process lines and interfere with process or product fluid movement.

02/

Removes contamination
Contamination is a serious danger for industries using high-purity compressed air. Areas like plasma generation, food and pharmaceutical products manufacturing, laser cutting and welding, painting, coating and shot blasting all require pure compressed air to function. If water builds up, efficiency decreases, productivity slows or products get damaged.

03/

Halts water buildup
Water will build up in small pockets within downstream equipment without moisture removal. Too much buildup can cause sensitive equipment to perform inaccurately, harming production quality and output.

04/

Reduces microbial growth
The pharmaceutical and food and beverage industries use compressed air to mix and convey product. Water is prone to bacteria growth, and any water in your condensed air system can quickly lead to food and beverage spoilage or contamination. Additionally, small amounts of microbes in pharmaceutical plant products can result in entire batches being thrown out to avoid health risks.

05/

Improves efficiency
If your facility uses air-powered equipment and tools powered by energy from compressed air systems, water will reduce its efficiency. It can damage internal components and reduce the power delivered, impacting production.

06/

Inhibits corrosion
Water is excellent at corroding steel. Components like pipes, drums, vessels and tanks are typically made from steel and will begin to break down when moisture buildup turns to water and corrosion. When corrosion forms, process and product streams can quickly become contaminated.

Type of Air Dryer

Refrigerant Dryers

Refrigerant dryers are types of dryers that work by cooling the stream of air to a temperature low enough to condense water vapor. This temperature is usually at or below the dew point temperature. Compressed air is normally at a saturated state which means it is at its maximum capacity for holding moisture. At this state, it also has a temperature the same as or above ambient. Since air with a higher temperature can hold more water than cold air, cooling removes water by decreasing the water holding capacity of the air. This forces the excess water vapor to precipitate or condense.

Direct Expansion (Non-cycling) Refrigerant Dryers

Direct expansion or DX refrigerant dryers are the most common types, which are composed of a basic refrigeration cycle wherein heat is directly transferred from air to the refrigerant. There are no intermediate components such as water lines or reservoirs. The refrigerants used are usually halocarbon-based compounds (Freon) and are running in a closed-circuit system. This makes them cheaper and more compact than the other types. DX refrigerant dryers usually operate continuously at a fixed speed despite varying load conditions. Thus, it becomes a less economical investment in the long run. However, cycling and variable speed DX refrigerant dryers are now becoming available which can shut down or reduce its compressor speed during low demand.

Thermal Mass (Cycling) Refrigerant Dryers

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Desiccant Dryers

Desiccant dryers use hygroscopic materials to capture moisture from the air. These materials, known as desiccants, are dry, solid particles that work using the principle of adsorption. The surface of these materials has pores that act as sites for adsorbing certain molecules through intermolecular attractions. This ability of such materials is specifically known as physisorption. Common physisorption desiccants in the market are silica and activated alumina (molecular sieves). These desiccants are supplied in powdered, pelletized, or bead-like form taking advantage of a larger surface area in contact with the air.

Ten Tips on How to Effectively Use Air Dryers

Make sure the work area is properly ventilated. Proper air circulation throughout the area is necessary for air dryers to work effectively.
The air dryer should blow over the floor and not on the floor. Place the machine at a 45-degree angle to the floor.
Install air dryers every 12 to 16 feet. "On carpeting, we suggest one air dryer every 200 feet," says Englund. "In most cases, this [recommendation] is true with hard surface floors as well."
Oddly shaped rooms may need more air dryers than square or rectangular rooms so plan accordingly.
Place an air dryer in all corners of the room.
Select stackable air dryers that offer variable positions to deal with different floor situations especially in large floor areas.
Never place the air dryer directly against the wall; it should be at least six inches from the wall.
Select air dryers with variable speeds. "In some cases, a lower [speed] setting is preferable—for instance, if floor finish has just been applied," says Englund. "Usually, after mopping a floor, a higher speed is best."
If floor care tasks are performed in multiple rooms, install air dryers in each room as it is completed.
Use the machine with care and store it properly.

Signs You Need to Replace or Repair Your Air Compressor or Air Dryer

01.Your Compressor Won't Start

A compressor that is on its last legs may stop powering on and indicate that it's time for a new one. On the other hand, if your compressor is still in good shape, you may have one of several issues. There are several reasons a compressor may refuse to start, some of which are more detrimental than others. Don't forget to look for the obvious, such as an unplugged compressor, before getting into troubleshooting.
One reason for start-up issues could involve your circuit breaker. The compressor could have tripped it at some point during operation. Check out the breaker and the switch that links up to the compressor. If it's in the "off" position, you know it's been triggered. Turn it back on. If the issue persists, enlist a professional to determine whether the problem is electrical or with your compressor. Another electrical issue might be in the fuse box, where you should check for a blown fuse.
Another situation that could cause your compressor not to start is insufficient cut-in air pressure. Your cut-in pressure, which determines the pressure at which the compressor starts running, needs to be proportional to the air stored in the tank. If they don't match up, a compressor can fail to start. Changing the cut-in setting on the pressure switch can fix this issue.

02.Your Compressor Won't Stop

A compressor that just keeps running and never stops could have a faulty pressure switch or pressure release valve. It should stop running when the tank pressure reaches a cutoff point. A bad pressure release valve won't release the pressure, making the tank too pressurized for the motor to stop running. If the pressure switch is bad, it won't alert the internal controls that the pressure is at the right level, so they won't know when to shut off. In both instances, a replacement should fix the issue.

03.You Hear Odd Noises from the Compressor

If your compressor is making loud noises, like rattling or screeching, you could be dealing with a few different problems:
Electrical failure is one issue that often causes a rattling compressor.
Another possibility is that a component is loose and needs to be tightened or replaced.
The distributor motor could also be loose.
If any of these problems occur, you'll want to call in an expert right away to prevent irreparable damage to your air compressor. If the noises have been going on for a while and you encounter other issues, it may be time for a new air compressor.

04.You Have Circuit Breaker Problems

If your compressor continuously trips the circuit breaker, you could be due for a new compressor. It may be drawing too much energy. While you might be tempted to repeatedly turn the circuit back on and continue work as usual, don't do this. It won't fix the problem and could be hazardous since the breaker trips to prevent fires. Enlist a professional at this point to see if there is an electrical problem or if you need a new compressor or repair.

05.Your Compressor Shakes or Makes Ticking Noises

Often, a shaky compressor can spell trouble for your system. It can indicate that it is struggling to start or function. If you ignore it, you will likely damage your system further and push it beyond repair. Usually, this shaking and chattering mean that something is out of place that can damage expensive components and necessitate an entirely new compressor if not addressed. On the other hand, if you can catch it right away and enlist a professional, you may be able to fix the compressor and identify what component is causing problems. Don't continue to use a compressor that shakes and makes these ticking sounds.

06.Your System Blows Warm Air

The compressor needs to pump refrigerant through it to cool the air. If this doesn't happen, you'll get warm or hot air from the openings. If the condenser is working well, it may have to do with the refrigerant supply. See if any refrigerant leaks are present and enlist the help of an expert to identify if the issue is fixable. Refrigerant issues can come from plenty of different sources, some of which can damage your compressor and create other problems.

07.You Find Moisture in or Around Your System

Every compressor system has some amount of condensation, but it shouldn't be excessive. If you've got a small river flowing through your compressor, you're going to have all sorts of issues. Too much free water in the system can significantly hurt the quality of the air supply, the system's functioning and its lifespan. Water can introduce rust or contamination to the air as it pulls the material throughout the system. As water mixes with contaminants li

08.Your Compressor Lags During Use

If it feels like your rotary screw compressor stutters or struggles to keep up, you may have a problem with the pump itself. Since this is such an essential part of an air compressor's operation, issues here can be detrimental. Some of the reasons a pump might fail before its expected lifespan include:
Excessive moisture in the system, which can come from condensate buildup
Overheating
System shake
Residue from lubrication

Certifications

101

Frequently Asked Questions

Q: How does an air dryer work?

A: Warm, moist air enters the dryer, which cools it rapidly to about 3°C (37.4°F) in a refrigeration unit. At this temperature, the water vapor in the air condenses into pure water, which collects in a water trap and fed into discharge lines. The warm, gaseous refrigerant is cooled and regenerated in a condenser.

Q: How does air dry work on a dryer?

A: This setting may appear under the name "air dry" or "air fluff" on your dryer's setting list. The main thing to remember with this setting is that it uses no heat. The dryer will draw room temperature air from the surrounding area as the drum tosses your clothes.

Q: What does an air dryer do?

A: A compressed air dryer is a piece of equipment designed to separate water vapor or moisture (de-humidify) from industrial process air. In the typical system, a compressor draws in humid air and compresses it, which raises the air temperature and then cooling the air condensing water vapor out of the unit.

Q: What is the purpose of air drying?

A: This is the process of removing moisture from surfaces and coatings by using air (forced, dry or hot). Air drying prevents rusting and corrosion, which may be caused by redundant moisture.

Q: What is the principle of air dryer?

A: The outgoing cooled air pre-cools the hot incoming air, condensing the moisture present into liquid water which is drained out of the system. The pre-cooled air then enters an air-to-refrigerant heat exchanger which cools it using a liquid refrigerant.

Q: What is a point of use air dryer?

A: These are smaller, more compact air dryers that are installed at an application that might require a lower dew point than the rest of the compressed air system.

Q: What is the purpose of instrument air dryer?

A: Compressed air systems will always produce moisture. If the pressure dew point is reached, the water vapor will condense into water and can impact your productivity and equipment. An air dryer eliminates the moisture your compressor produces so that you can have pure, clean compressed air for your facility.

Q: What is a compression dryer?

A: Compressed air dryers are special types of filter systems that are specifically designed to remove the water that is inherent in compressed air.

Q: Do I need a dryer on my air compressor?

A: Air dryers are essential for air compressors. They keep compressors free of moisture, and prevent condensate and rust problems from occurring. Air compressors produce a lot of water. While this water can be drained, the moisture isn't removed entirely from the system.

Q: What is the difference between a compressor and a dryer?

A: While refrigerated air compressors are capable of delivering pressure dewpoint of +3° Celsius, desiccant air dryers can ultra-dry compressed air and manage pressure dew points as low as -40 all the way going down to -70 Celsius.

Q: How do you remove moisture from compressed air?

A: Adsorption Drying-This involves using hygroscopic material to dry moist air. The materials used can include silica gel, molecular sieves and activated alumina. The most frequently used equipment is adsorption dryers, heated purge regenerated dryers, blower regenerated dryers, and heat of compression dryers.

Q: What kind of dryer is used when drying the compressed air?

A: A desiccant compressed air dryer or regenerative dryer as it is also known usually has two identical desiccant chambers. The unit will automatically use one compartment to dry out compressed air while the other compartment, which is also filled with desiccant, is being regenerated.

Q: Is an air dryer a dehumidifier?

A: An air dryer (also known as a dehumidifier) is a device that removes excess moisture in the room air. It helps create a drier environment for the home inmates. The best air dryers can mostly remove up to 80% of humidity and are mostly used in homes during humid months.

Q: Are air dryers more efficient?

A: Energy Efficiency: Heated clothes airers are generally more energy-efficient than traditional tumble dryers. They use lower wattage heaters and consume significantly less electricity.

Q: Why is air drying better than a dryer?

A: "It's a shorter dry time for the smaller amount of clothing," she says, adding that you're likely still saving energy and emissions as well as preserving fabrics by exposing them to less time in the dryer. Your laundry sheds tiny polluting plastic fibers.

Q: What is the most common air dryer?

A: Refrigerated air dryers are the most common type of compressed air dryer. They are perfect for most manufacturing and service applications, provided you just need dry air without any perceptible moisture.

Q: Are all air dryers the same?

A: All air dryers perform roughly the same function-they work to remove any water vapor from compressed air. However, there are many different types of compressed air dryers, and each works in a slightly different way.

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