Post Treatment EquiPMent
Why Choose Us
As a kind of main power widely used in various fields of industry, the air compressor is applied in textile, ceramics, machinery, manufacture, metallurgy, mining, food, electric, chemical and other industries. Jaguar air compressor is committed to providing energy-efficient, high-quality, outstanding-performance compressed air solutions for global customers. We specialize in producing Filter for Air Compressor, Line Filter, Water Separator, Air Tank, Air Dryer, and other Post Treatment Equipment.
Technology Based Factory
We have 140000m3 production base in Xiamen China, including 3 modern office building, 1 provincial technology centre, 1 national R&D experiment centre.
Professional Team
In presently, our company boasts a large team of 900+ employees, we have talent and expertise dedicated to delivering exceptional results.
Advanced Equipment
We have advanced equipment such as High Precision SBN Grinding Machine, Imported DMG MORI CNC Horizontal Machining Center, Imported German Zeiss CMM Measuring Center, Imported Italian Salvagnini Dynamic Laser Cutting Machine to produce and design our products.
Quality Assurance
We have won CE certification, ASME certification, ISO 9001 quality management system, ISO 14001 environmental management system, ISO 45001 occupational health and safety management system and GB/T 29409 Intellectual Property Management Certification.
Post-treatment processes typically include stabilization, disinfection and corrosion control, and can include degasification and/or air stripping processes if carbon dioxide and hydrogen sulfide gases are present in the permeate water. Post treatment of the permeate is very important to avoid corrosion of downstream piping and equipment. The RO product water is slightly acidic (pH 5-6) and soft with little alkalinity, while distilled water approaches zero hardness with an alkalinity not likely to exceed 2 mg/l. If you want to know the specifications and prices of Post Treatment Equipment, please contact us!
Type of Post Treatment Equipment
Filter for Air Compressor
Air compressor filters remove contaminants from the incoming air, keeping critical system components such as cylinders and valves working smoothly. They also prevent seals from swelling and wearing prematurely, extending your compressor's longevity.
Advantage:
1.Maintain a high quality of compressed air
Changing the air filters regularly makes for a safer, cleaner work environment without the risk of undesirable contaminants that can cause damage to your staff and equipment. To keep the air filtration system unclogged and functioning at peak efficiency, you need to change the air filters as often as required. Check with the manufacturer to know what the recommended frequency of your filters is.
2.Protect adsorption dryer beds
In some systems, using fresh new filters enables the adsorption dryer beds to operate at their most efficient levels. With reduced particulate matter present in the airflow over these, they are going to remain healthy more easily and offer maximum advantage.
3.Decrease operational costs
Changing the air filter parts regularly cuts down on the risk of running into problems with the entire system which can result in downtime, costly repairs, and all-around inefficiency. Without proper maintenance of the air filtration system, the compressor has to work harder to deliver the required airflow. This puts a burden on the compressor and makes it consume more energy and be susceptible to damage and lowered durability.
4.More productivity and profitability
An outcome of conducting consistent maintenance and changing the air filters is that you will benefit from a boost in efficiency, thereby resulting in increased productivity as well as profitability for your business.
5.Sense of assurance
Changing the air filtration parts of your compressor system keeps everything operating much more smoothly than if you did not. It is a habit that gives you peace of mind and a sense of assurance that your system is running at the best of its ability in the safest way possible. It reduces the anxiety and inconvenience of unexpected downtime. This in itself is invaluable when it comes to the daily operation of your business or factory.
Inline air filters remove moisture, oil carryover, and dry particulates from compressed air.
Advantage:
Airline filters extend the life of your compressor and improve the quality of air being put out.
Aside from filtering out additional moisture from the air, airline filters remove particulates such as dust and dirt.
While most users only need general purpose filters, high-efficiency filters may be needed for medical applications or to protect delicate instruments from contaminants.
Air Tank
An air dryer is a system or piece of equipment that is used to remove moisture present in the air, particularly compressed air. Ambient air typically has a relative humidity of around 30 to 50%. Compressing air packs higher quantities of moisture in a small volume. This increases the relative humidity to 100% while the excess moisture that cannot be held condenses.
Advantages:
The safe and efficient operation of your system.
Provide a reservoir of extra power for use during periods of peak demand.
Overall system reliability by avoiding frequent compressor load / unload.
Reduce condensation load on the dryers.
Air Dryer
An air dryer is a system or piece of equipment that is used to remove moisture present in the air, particularly compressed air. Ambient air typically has a relative humidity of around 30 to 50%. Compressing air packs higher quantities of moisture in a small volume. This increases the relative humidity to 100% while the excess moisture that cannot be held condenses.
Advantage:
1.Removes Water Contamination:
Water contamination is a serious problem in industries that use high purity compressed air such as laser cutting and welding, plasma generation, microelectronics production, food and pharmaceutical products manufacturing, shot blasting, painting, and coating. Water, along with other contaminants, can create various effects depending on how the compressed air is used. An example is laser cutting which uses air to cool the resonator-a component that generates high-intensity light beams. When water-contaminated air is used, cooling efficiency is decreased which results in overheating and loss of energy.
2.Prevents Water Buildup:
Usually, compressed air is fully saturated with water. Decreasing its temperature or further compression and pressurization can cause the diffused water vapor to precipitate. When compressed air at this state is supplied to downstream equipment, there is a risk of water buildup in small cavities or depressions within the equipment. Water buildup can affect the operation of sensitive equipment such as measuring and monitoring devices.
3.Abates Corrosion:
The presence of water into equipment internals can cause corrosion to steel surfaces. Pipe, tanks, vessels, drums, and mixing equipment internals can accumulate water from the condensation of saturated air. This can promote corrosion to the internal surfaces of equipment which may lead to product or process stream contamination.
4.Prevents Freezing:
Precipitated water in compressed air systems can freeze. They can jam moving components of pneumatic actuators of valves and measuring devices. Freezing of accumulated water on process lines can disrupt product or process fluid flow.
5.Improves Efficiency Of Air-Powered Or Pneumatic Equipment:
Air-powered tools and equipment use energy from compressed air for driving air motors or turbines. Examples of these are pneumatic grinders, drills, jackhammers, etc. Water can develop fouling on the internals of these devices which decreases the power delivered by the air motor.
6.Inhibits Microbial Growth:
Compressed air is used in the food and beverage industry for product mixing and conveying. Water from a compressed air system can carry microbes that can result in food contamination and spoilage. Pharmaceutical manufacturing plants require air with more stringent qualities as small amounts of impurities can potentially ruin a whole batch of products.
Maintenance of Post Treatment Equipment
Filter for Air Compressor
Having a high-quality air compressor filter will protect your system from particulates, dirt, dust, solid particles, and oil. Harmful contaminants like these can cause damage to your equipment and downstream machinery, wearing down parts and causing blockages.
Line Filter
Clean the Housing-In addition to deeply cleaning the internal components of your filter, you should also make sure to thoroughly clean and disinfect the housing once a year. You can hand-wash these components using warm, soapy water or hydrogen peroxide.
Air Tank
Periodically inspect the tank for corrosion, signs of weld seamstress, cracks, thinning of the vessel walls, and other defects. Drain the tank frequently to prevent liquids from accumulating inside the tank.
Air Dryer
Please Inspect all electric terminals of the main supply and the machine panel. Inspect all pre-line filters and make sure they are clean. Check the gas pressure on the refrigeration unit at the pressure gauge.
Air Compressor Filter Maintenance Tips
Create a Consistent Maintenance Schedule
The first step to maintaining your air compressor filter is creating a maintenance schedule, ensuring you stay on track and regularly service your filter. A consistent maintenance schedule should include replacements and frequent air quality monitoring. On top of self-inspections, you'll also want to schedule preventative maintenance yearly for your air compressor. During these maintenance appointments, professional technicians can also check your filtration system and ensure it's working correctly.
Clean Your Air Compressor
Rust, dirt and other external build-ups can damage your air compressor and filters. A clean air compressor is less likely to result in a polluted airflow that can contaminate your filters. A clean air compressor also contributes to a more professional look. Every time you finish using your air compressor, you should turn it off and let it cool before wiping it down with a gentle cleaning agent or a cloth.
Clean Filters Regularly
Besides cleaning your air compressor, you'll also want to clean your filters and filtration system. Cleaning your air filter regularly can help extend their useful life and make them more efficient at filtering particles.
Pay Attention to Air Quality
Operating your air compressor outdoors is best rather than within a workshop or near other machinery, smoke, aerosol products or other potential pollutants. If you must operate your air compressor in a closed space, do your best to eliminate unnecessary contaminants and ensure the area is as well-ventilated as possible. Paying attention to air quality can help reduce the strain on your air filters and make them last longer.
Keep Track of Replacements
Air filters will need to be replaced at some point, so you'll want to keep track of your replacements to know when to get a new air filter.
How Do You Clean an Air Compressor Filter?
1.First, you'll need to turn off your air compressor and let it cool before attempting to handle it.
2.Once your air compressor has cooled, unscrew and remove the top cover from the filter from the base.
3.Inspect the top cover to look for any signs of damage or other problems that may cause concern.
4.Remove the filter from the base and inspect it for any problems.
5.Use low-pressure compressed air to blow any dust, dirt or other contaminants off the filter.
6.If you want, apply a cleaning solution, let it soak and then rinse the filter thoroughly.
7.If you don't need to replace the filter, resecure it in its original place and reattach the cover.
Certifications
Jaguar air compressor has won CE certification, ASME certification, ISO 9001 quality management system, ISO 14001 environmental management system, ISO 45001 occupational health and safety management system and GB/T 29409 Intellectual Property Management Certification.
Frequently Asked Questions
Q: Do air compressors dry air?
Q: What is the purpose of air dryer in compressor?
Q: What is a condenser in an air dryer?
Q: What is the function of filter in compressor?
Q: Do I need an inline filter for my air compressor?
Q: Should I put a filter on my air compressor?
Q: How do you filter compressed air?
Q: What micron filter for compressed air?
Q: Do air filters improve air quality?
Q: Do inline filters work?
Q: What is the purpose of the air filter?
Q: What is in-line filter?
Q: How do air filters make difference?
Q: How big is an air tank?
Q: What is the use of air volume tank?
Q: What is an air tank called?
Q: How are air tanks measured?
Q: What is in an air tank?